| |
ROPE WEAR IN CLIMBING AND IN LABORATORY
Decay in dynamic performance of ropes due to wear |
Indice |
Giuliano Bressan
Commission
for Materials and Techniques, Italian Alpine Club
Introduction
Research on rope wear is a very difficult task; the efforts
devoted to it by the UIAA Associations up to now are by far
inadequate. In addition, it was not possible to rely on a consistent
support by yarn and rope manufacturers. For these main reasons
not much has been accomplished, though the subject has been
studied for more than thirty years now.
The Materials and Techniques Commission (CMT) of the Italian
Alpine Club has programmed a wide range of experiments, both
in laboratory and in real mountaineering and climbing. The first
results are reported here.
First of all let’s make it clear that it’s improper
to talk about “rope ageing”; it’s only wear
(or more rarely environmental effects) that causes rope degradation:
in fact, contrary to all expectations, the performance of a
properly stored rope does not decay with time. This has been
proved by testing dynamic performances - measured at the Dodero
- of several ropes kept in-house for more than 15 years without
using them. Tests results (impact force, number falls etc.)
were equal to the values quoted by the manufacturer[9]; this
behaviour is confirmed by all rope manufacturers.
Environmental effects
A companion paper by Gigi Signoretti deals with the effect
of sunlight and water/ice on rope resistance.
Other natural atmospheric agents could be mentioned as possible
causes of deterioration of rope performance. However, the
effects of oxidation, heating due to sun exposure, air humidity
and pollution are definitely negligible[3] compared to sunlight
effects on polyamide. Pigments and additives used by manufacturers
to reduce the effects of UV radiation act as stabilizers against
other atmospheric agents as well.
It’s very difficult to give a valid information concerning
damages caused by non-natural and natural agents. It is only
possible to mention the most dangerous ones: chemical solvents,
acids, esters, amides, saline solutions, oil products (petrol,
diesel oil, liquid fuels, hydrocarbons etc.), stickers and
glue, biological agents (fungus and moulds). The effects of
these agents can largely be avoided by careful use and correct
maintenance of the rope.
Concerning natural agents, the ropes are able to absorb a
great deal of dirt, particularly as crystals picked up from
the ground or produced by water evaporation. However, this
can only to a small extent explain rope wear: dirt remains
mainly on the sheath of the rope, unless its penetration is
enhanced by mechanical stress.
Wear
Wear is the real “enemy” of a rope. Its effects,
particularly intense in abseiling and top roping, are increased
by dirt (abrasive dust penetrating rope, crystals produced
by water evaporation, other unknown causes). This phenomenon
is enhanced by friction in belaying and abseiling devices,
which causes a greater

attraction of particles towards the rope, charged
by static electricity. Damage due to wear occurs primarily
on the surface of rope, the sheath. A study performed by the
CMT has shown[7] that the sheath plays an important role in
the whole resistance of the rope. In fact, both components
(sheath and core) contribute to energy absorption, though
their elongation under load is different, depending on construction.
The sheath, whose weight is about 30% of the rope, contributes
by about 30% to the static breaking load. Dodero tests carried
out after cutting the sheath of the rope showed a dynamic
resistance decrease from, typically, 8-9 falls to only 1 fall.
The reduction in the peak force during the first fall arrest
was moderate, but the corresponding increase in elongation
was obviously large enough to cause permanent deformations
which piled up during subsequent falls. Therefore, to weaken
the sheath means to seriously reduce the dynamic performances
of the rope. It is plain that superficial abrasions of rope,
easily noticeable with naked eye, correspond to breakage of
part of the filaments (PHOTOS 1A and 1B). The reduction of
the static breaking load of a rope can be fairly well correlated
to the total number of broken filaments.
Wear due to abseiling
Another study, to some extent related to the one on the role
of the sheath , was carried out on the CMT Tower at Padua.
Research purpose: quantify the effect of the number of abseil
descents and of the type of abseiling device on the decay
in dynamic resistance of a rope. For this purpose, a member
of CMT weighing about 80 kg (UIAA standard) made 114 descents.
He used a popular type of rope, diameter 10.5 mm; the abseiling
devices were Figure-of-Eight and Robot. In both cases 1-7-49
descents were made. The rope specimens were observed both
with the naked eye and with an optical microscope; standard
Dodero tests were performed.
By visual inspection, only the specimens related to 49 descents
with Figure-of-Eight were noticeably damaged. In fact, even
with the naked eye


the presence of broken

filaments causing the characteristic superficial
down of the sheath was well visible (PHOTOS 2A,2B,2C,2D).
Breaking tests done on several strands showed a reduction
in breaking strength of about 35%, in very good agreement
with the percentage of broken yarns counted on the strands.
This result caused concern, due to the important contribution
of the sheath to the total rope strength; this concern was
confirmed by tests on the Dodero. Indeed (TABLE.1), after
about fifty descents with Figure-of-Eight the dynamic resistance
of the rope ( that is the number falls sustained at the Dodero)
is reduced by about 1/3.
As can be seen from (PLOT 1, see annex power point presentation),
this decay is much faster at the beginning than after continual
use (an almost straight line on a logarithmic scale).
This remark is to some extent comforting. Indeed it shows
that even after thousands of rappels [rappel is the French
word for the German Abseil] (a hardly imaginable number during
the life of a rope ) the rope performance could still be considered
good. However, it points out the effect of the type of abseiling
device used. In fact tests done with the abseiling device
Robot (PHOTOS 3A,3B,3C,3D) don’t seem to seriously affect
the dynamic performance of the rope.
It’s important to underline that the descents were done
about every 3 minutes and the operator always descended with
extreme care. In case of fast and/or jerky descents, higher
temperatures can be generated and cause considerable damage
to the sheath, almost like that produced in holding a fall
with a belaying device (PHOTOS 4A,4B).
Wear in laboratory and on the field (mountaineering and/or
climbing)
Is it possible to quantify rope decay with use? It’s
not easy to give a

definite and plai
n answer to this question. Ropes are used in various ways:
in climbing sites (and subjected to a few or a lot of falls),
in mountaineering with different rocks and soils (granite,
limestone, ice, mixed etc.); in addition, the speed in abseiling
and top roping varies from slow to very fast.
One thing we clearly know: the main cause of rope wear is
the combined effect of the rubbing against rocks, mechanical
stresses (carabiners and belaying devices), dust and small
crystals that penetrate the sheath. The number of metres climbed
matters, not the age of the rope.
Research carried out by the CMT[1] [2] and elsewhere[4] has
provided an interesting contribution to the understanding
of the complicated mechanisms that produce the decay of rope
performance. However, it hasn’t produced enough information
to improve the evaluation of rope deterioration in quantitative
terms. At present, the only valid information in this context
is given by the research carried out during the ’90s
by Pit Schubert[5] [6]. By testing ropes used in climbing
and mountaineering, Schubert was able to quantify the decay
in dynamic performance of a rope as a function of the length
of its run in climbing sites or in the mountains.
In the first research, the static breaking load on an edge
was reported as a function of use (expressed in metres) in
different conditions, the way it was used (climbing, abseiling,
both) and the environment (limestone or granite). The use
of an edge corresponds to the way the ropes really break in
mountaineering; the use of static tests instead of dynamic
tests is still under evaluation today, however the results
clearly showed the dominant effect of abrasion and mechanical
stress (abseiling, friction on rock and carabiners) on the
deterioration of a rope. The importance of the environment
was also shown: different decay curves can be plotted for
ropes used in granite and limestone.
In the second research, the decay of the dynamic performance
of the rope was evaluated, based on the analysis of about
thirty ropes used by climbers and mountaineers in different
conditions. It’s interesting to point out that these
tests were done on the Dodero, using classical and sharp orifice
edges with different curvature radii: the relative reduction
of the number of sustained falls was about independent of
the type of edge used (PLOT 2 see annex power point presentation).
The plot shows that after climbing 5.000 metres (equivalent
to about one year of average (?) use) the dynamic resistance
is reduced by 50%. After climbing 11.000 metres (one year
of intense use) the residual resistance goes down to 30%.
A remarkable and perhaps unexpected decay, however in a fairly
good agreement with other results[1] [4].
Present work of the CMT
The CMT is now engaged in a research on this subject. We hope
to get significant results in the near future. The research
is carried out with artificial wear as well as with real use
in climbing and mountaineering.
In the artificial wear machine, a long annulus of rope is
pulled trough a braking device, simulating an abseiling device;
the rope can be dry or wet, clean or made dirty with granite
or limestone particles of controlled size. One cycle of the
annulus is considered equivalent to one abseil or 50 m climbing
length.
The second working area, like Schubert’s study, is based
on results obtained by rock climbing with various types of
rope (single rope, half ropes or twin ropes) of different
makes, used by skilled climbers.
The work is expected to continue for a few years, with both
artificial and “real” wear. The first results,
where real use by experienced climbers is extended up to 30,000
metres, are presented in Tables 2 to 6 (see annex power point
presentation).
The results of the dynamic tests, made on the Dodero according
to UIAA standards, show that new and used ropes generate about
the same holding force on the first fall. This means that
wear does not affect elongation on the first fall, but leads
to plastic deformation and/or breakage of filaments, which
produce cumulative effects in the subsequent falls.
It’s important to point out that the results - particularly
those referring to artificial wear - are in a very good agreement
with Pit Schubert’s (PLOT 3, see annex power point presentation).
This seems to confirm the validity of procedure adopted by
the CMT for artificial wear. This comparison is possible because
Schubert’s curve is valid for standard Dodero as well
as for sharp- edge Dodero tests.
In conclusion, may we remind the reader that our data refer
to numbers of falls held on the Dodero, that is in a test
where the rope is clamped at one end. In real life, dynamic
belay normally occurs in holding a fall; this means that the
characteristics of a rope are less important than on the Dodero
However, the Dodero test is extremely important in evaluating
rope performances, because it is clearly reproducible and
provides critical conditions that could occur in practice,
in case the dynamic belay fails (for instance: badly working
belaying device, rope caught in a crack etc.).
References
[1] Pierangelo Bellotti - Quanto dura una corda d’alpinismo?
- La Rivista del CAI, maggio-giugno 1995
[2] Maurizio Fermeglia - Invecchiamento delle corde da alpinismo
- Le Alpi Venete, primavera-estate 1995
[3] Holker, J.R., Vevers, B. and Warwicker J.O. - Effetts
of Ultraviolet Radiation and Sea Water on Polyester and Polyammide
Yarns - Trans. I.Mar.E (c) Vol. 97, conf. 2 Paper 26 and Reinert
G., Photostability of Polyamide Fibres, Melliand Textilberichte
69 (1988)
[4] Emanuele Pellizzari - Anche le corde hanno un’anima
- Alp, n. 122-123 (giugno-luglio 1995), ed. Vivalda
[5] Pit Schubert - Seilalterungtest - UIAA Quarterly Bulletin
n. 146, giugno 1994
[6] Pit Schubert - Sicherheit und Risiko in Fels und Eis -
Bergverlag Rother, München, 1994
[7] Gigi Signoretti - Senza una camicia coi baffi… non
ci rimane che l’anima! - La Rivista del CAI, maggio-giugno
1997
[8] Gigi Signoretti - Fino a che punto è lecito “alleggerire”
la sicurezza? - La Rivista del CAI, luglio-agosto 1997
[9] Carlo Zanantoni - Le corde nel cassetto - La Rivista del
CAI, marzo-aprile 1997
Annex po power poitn presentation.
TABLE 1 – Number of rappels and rope strength
PLOT 1 - Dynamic strength of rope vs. number of rappels and
device
PLOT 2 - Dynamic strength of rope vs. rope run in climb/abseil
(Pit Schuberts’s data)
TABLE 2 - Artificial wear and dynamic strength
TABLE 3, 4, 5, 6 - Dynamic strength vs. rope run in climbing
/ Various ropes
PLOT 3 - Artif. wear and rock climbing. Comparison with Pit
Schubert’s data
|
|